Banks Power Techni-Cooler Intercooler System for 2003-2004 Ford Excursion & F-250/F-350 (6.0L)

Fits 2003-2004 Ford Excursion, F-250 Super Duty, and F-350 Super Duty (6.0L Power Stroke).

The Banks Power Techni-Cooler Intercooler System (MPN: 25974) is engineered to eliminate the intake restrictions found in the factory cooling system, providing a massive increase in cooling capacity for sustained power. This system replaces the plastic-tank stock intercooler with a heavy-duty, all-aluminum unit designed to handle higher boost levels without bursting. The core is 19% thicker than stock with a 21% increase in total volume, resulting in a 69% greater inlet/outlet flow area. This dramatic improvement in air density balances richer fuel mixtures with cooler, denser air for lower Exhaust Gas Temperatures (EGTs) and improved fuel economy.

This comprehensive kit includes 3.5-inch mandrel-bent high-flow boost tubes and the Banks High-Ram intake manifold. These oversized pipes are matched to the intercooler's performance characteristics to minimize boost pressure loss and maximize airflow into the cylinders. The custom-machined cast end tanks ensure steady power output even under extreme towing or performance conditions.

• 19% thicker core and 21% larger core volume than stock
• 69% greater flow area at inlets and outlets
• 3.5-inch mandrel-bent boost tubes reduce pressure loss
• High-efficiency custom-machined cast aluminum end tanks
• Includes High-Ram intake elbow (intake manifold)
• Includes all necessary mounting hardware
• 2-year manufacturer warranty